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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) Only Emergency Management was involved
B) No RBPS elements could have prevented this incident
C) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
D) Only Mechanical Integrity was involved

2. The Management of Change element: (select all that apply)

A) Helps maintain safe process operations
B) Requires communicating approved changes to affected contractors
C) Helps avoid inaccuracies in process safety information
D) Makes the evaluation of the safety impact of a small change optional

3. Which of the following are characteristics of a good Process Safety Culture (check all that apply)?

A) Having a high awareness of process hazards
B) Management approval required for emergency shutdown
C) Visible leadership
D) Operations and Maintenance personnel are involved in process decisions
E) Using production-capable process equipment
F) Leading and lagging indicators are tracked to monitor process safety performance

4. A facility is selecting an inerting procedure for one of its large reactors. Which inerting method would be expected to require the greatest nitrogen consumption?

A) Pressure purging
B) Siphon purging
C) Vacuum purging
D) Sweep through purging
E) Vacuum/pressure purging

5. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

A) Galvanic corrosion
B) Stress corrosion cracking
C) Uniform corrosion
D) Pitting corrosion

Solutions: